If you process a flammable product or remove combustible vapors from a product in an oven, you will need a Class A oven that meets NFPA 86 requirements. Flammable volatiles that pose a potential explosion or fire hazard can originate from paints, powders, inks, and adhesives from finishing processes, such as dipped, coated, sprayed, and impregnated materials and from polymerization or other molecular rearrangements. Combustible materials include substrate material, wood, paper, plastic pallets, spacers and packaging materials.
Because a Class A oven is used in industries that process a combustible product or remove combustible vapors from a product in the oven, it is important to understand its definition and function. Inadequate training of operators, lack of proper maintenance, and improper application of equipment can cause serious injury. For the latest safeguards required to minimize explosion hazards, get a copy of NFPA 86 Standard for Ovens and Furnaces, 2015 Edition, from the National Fire Protection Association (www.nfpa.org).
Despatch incorporates all pertinent NFPA required safety testing, visual inspection and required documentation in all Preventative Maintenance and Calibration Service Agreements.
NFPA 86 has requirements for annual inspection, operational testing, documentation of testing, and visual inspection of certain oven components such as:
- Safety interlocks
- Set point of temperature, pressure, and flow devices used as safety interlocks.
- Pressure and explosion relief panels.
- Gas heater components.
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NFPA 86 Requirements for Class A Ovens
Class A ovens must have an explosion-relief area. The requirement for an explosion-relief area is that the interior cubic volume of the oven must have an explosion-relief area equal to at least one-fifteenth of the interior volume, or a 15:1 volume-to-venting-area ratio. For example, an oven with a total volume of 45 ft3 needs to have at least 3 ft2 of vent area.
They also must have positive forced ventilation sized to accommodate the amount of combustible product in the maximum oven load. The normal ventilation requirement for a solvent-drying batch oven must be sufficient to render the average vapor concentration below 10 percent of the lower flammable limit if the oven is operated at 250°F (121°C) or below. If the oven is operated between 250 to 500°F (121 to 260°C), that ratio increases, and a 14:1 ratio is required. Above 500°F, special considerations must be addressed to determine the ventilation ratio. The reason for the high ventilation requirements is the high rate of initial solvent release when a batch of parts is placed in a hot oven. Continuous ovens require a lower 4:1 ratio because product is fed at a constant rate, producing much smaller peaks in solvent vaporization.
Class A ovens must have a purge period before the heat source can be energized. This purge period must be long enough to get at least four air changes of interior volume. An oven with an interior volume of 100 ft3 and exhaust ventilation of 125 ft3/min would require 3.2 min purge time (100 ft3 x 4 = 400/125 = 3.2 min).
The exhaust ventilation of the oven must be proven before powering the heat source. This requires an airflow switch or other means of verifying the exhaust. The exhaust and recirculation fan motors must be electrically interlocked to prevent the heat source from being energized if the fan motors are not running.
A safety design data form must be completed and attached to the oven if solvent atmospheres are present, and must include the solvent in quantity per hour or batch, purge time, operating temperature and exhaust rating. Figure 1 is a typical safety design data form.
Finally, Class A ovens must have an excess temperature control (high temperature limit).
In addition to these equipment requirements, operators must be trained to understand what the ratings of the equipment are and how they relate to the product being processed. Figure 2 is a general oven configuration highlighting major areas that must be included in the design of any Class A oven.
Understanding and complying with these National Fire Protection guidelines is the best way to ensure long-term safe operation of ovens that are either fuel-fired or process combustible or flammable solvent materials.
The environment in which the oven resides tempers all of the above requirements. Class A ovens without additional modification are not usable in hazardous atmosphere areas such as those requiring Class 1, Group D electrical construction. If they are to be utilized in hazardous areas, additional safety precautions spelled out by the National Electric Code must be met.
When purchasing a Class A oven you will need to provide process or solvent type along with a Material Safety Data Sheet (MSDS) on the solvent, the amount per batch per hour, the temperature profile including maximum temperature and time to temperature and information on solvent release time if available.
Note: The complete definition, including the calculations required for determining exhaust ventilation rates for different volatile solvents, are contained in NFPA 86 Standard for Ovens and Furnaces